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Ledwell Team
In Construction, In The News, Industry, Innovation, Rental, Transportation

Lower Heights, Greater Versatility: The Story of the Knuckle Boom Trailer

When Texas First Rentals encountered challenges transporting large equipment like the CAT 323 excavator while meeting Texas height restrictions, they turned to Ledwell for a custom solution. The result was the Knuckle Boom Trough (KBT) HydraTail Trailer, a groundbreaking design that addressed their unique needs and streamlined fleet operations.

Identifying the Problem

Ronnie Hulett, Vice President of Texas First Rentals, recognized that while Ledwell HydraTail Trailers performed well, there was an opportunity to enhance their design. By creating more clearance under the legal Texas limit of 14 feet, they could better accommodate large equipment like CAT 323 excavators and rock saws. 

Switching to Detachable Gooseneck trailers was a potential solution, but it would have sacrificed flexibility for smaller units, making it an impractical option.

“We needed a solution that maintained versatility while reducing load height,” said Hulett.

The Collaboration

In 2016, Hulett reached out to Mica Morse at Ledwell with what he described as a “wild idea” to lower the trailer’s load height. This conversation sparked a collaborative effort between the Texas First and Ledwell teams.

“Collaborations like this are imperative to understanding our customers’ needs,” said Michael Hawkins, Director of Operations at Ledwell. “They challenge us to innovate and deliver tailored solutions.”

Ledwell brought Texas First to their plant for open-table discussions. The team developed a clear vision for the trailer through collaboration and brainstorming, combining innovative ideas with practical design expertise.

Ledwell HydraTail Trailer with Knuckle Boom Trough

Ricky Green, the Trailer Shop Foreman at the time, quickly conceptualized how to “carve out” the Knuckle Boom Trough. In true Ledwell fashion, an existing trailer was modified to include the trough within a few days. This straightforward yet innovative solution allowed the trailer’s frame to absorb the excavator’s height, reducing overall transport height without lowering the deck height.

After using the modified trailers successfully for some time, Texas First identified a secondary challenge. Wheeled equipment with low ride heights, like scissor lifts, struggled with the slope transitions between the trailer’s tail and the lowered main deck. Ledwell initially placed a few trailers with modified slopes into the field for testing and feedback.

The Outcome

“The result was a versatile trailer that addressed every need, from large excavators to low clearance wheeled equipment,” Hawkins explained.

Ledwell standardized all double-drop trailer slopes to an 8-degree angle based on their performance, ensuring smoother transitions without compromising the trailer’s core functionality.

The KBT Trailer has become a cornerstone of Texas First’s fleet. By customizing their trailers, the company reduced their fleet size and costs, replacing multiple trailer types with a single, all-in-one solution.

“The flexibility of this trailer allows us to handle almost any piece of equipment in our fleet,” said Hulett. “It’s increased our efficiency and lowered our fleet spend.”

Drivers have given positive feedback, praising the ease of loading and unloading and faster turnaround times. The elongated slope, a late-stage addition to the design, further enhanced functionality without sacrificing the trough’s primary purpose.

The project’s success wasn’t just about the trailer. It showcased the value of collaboration between Ledwell and Texas First. The open dialogue, combined expertise, and mutual trust created a better product and deepened the partnership between the two companies.

“Texas First’s familiarity with our products and their willingness to bring challenges to us reflects the trust we’ve built together,” said Morse. “Every obstacle became an opportunity to improve and innovate.”

Looking Forward

The Knuckle Boom Trailer’s success has made it one of Ledwell’s most frequently built trailers, proving that custom solutions can have far-reaching impacts.

“If you’re considering working with Ledwell, don’t hesitate,” said Hulett. “Their commitment to their customers and products is unmatched.”

The partnership between Texas First and Ledwell demonstrates what’s possible when innovation meets collaboration. This project exemplifies Ledwell’s dedication to understanding and solving customer challenges. Whether you need a Knuckle Boom Trailer to enhance your operations or have a bold idea for a custom solution, Ledwell is ready to collaborate and bring it to life. 

Contact us today to learn how we can innovate together and elevate your fleet to new heights.

Ledwell Team
In Construction, Government, Gull Wing, In The News, Innovation, Material Handling, Transportation

Comparing Gull Wing Trucks: Finding the Right Fit for Your Business

Gull Wing or curtain side truck. Compare transportation options.

In recent years, the Gull Wing truck has emerged as a leading contender in the transportation industry. Its unique design promises to revolutionize how businesses move materials. However, as with any major investment, it’s essential to consider all available options before deciding. In this competitive analysis, we’ll look at the Gull Wing or curtain-side trucks and compare them to similar options available worldwide.

Ledwell Gull Wing™ Truck:

 

The Gull Wing, patented by Ledwell, has garnered attention for its innovative design and versatility. Its distinctive feature is the hinged aluminum sides that lift with the push of a button, providing easy access to the cargo bay from both sides of the truck. This design streamlines the loading and unloading process and offers superior protection against the elements, keeping valuable cargo safe and dry during transit.

Additionally, the Gull Wing truck offers a range of safety features, customizable options, and advanced technology, making it a popular choice among businesses seeking efficiency and reliability in their transportation operations.

delivery trucks with hydraulic opening doors

The Competition:

 

Curtain Side Trailers:

Pros: Curtain side trailers offer similar accessibility to the cargo bay, allowing easy loading and unloading from the trailer’s sides. They are widely used in various industries and available from multiple manufacturers.

 

Cons: Unlike the Gull Wing truck, curtain side trailers may not provide the same level of protection against the elements. The curtains are susceptible to wear and tear and may not fully seal the cargo bay. Manually operating the curtains can be time-consuming and cumbersome.

Roll-Up Door Trucks:

Pros: Roll-up door trucks offer quick and easy access to the cargo bay, similar to the Gull Wing truck. They are commonly used in urban environments and are well-suited for deliveries in tight spaces.

 

Cons: Roll-up doors do not provide the same full-length access as the Gull Wing truck. The doors can be prone to damage, making it difficult to roll up, and are not guaranteed to fully seal the cargo bay.

Stakebed Trucks:

Pros: Stakebed trucks feature hinged or removable panels on the sides of the truck bed that can be lowered to facilitate loading and unloading. They are commonly used for transporting bulky or oversized items and offer easy access to the cargo bay.

 

Cons: While stakebeds offer excellent accessibility, they do not provide the same level of protection against the elements as the Gull Wing truck. The open bed leaves cargo exposed to the weather, and even using a tarp to cover materials does not provide the same level of protection. Additionally, the manual operation of the side panels can be labor-intensive and time-consuming.

Ledwell Gull Wing truck ready for delivery

The Solution:

 

While several options are available for businesses seeking efficient and reliable transportation solutions, the Gull Wing truck stands out as a top contender. Its innovative design, superior protection, and customizable features make it ideal for businesses seeking to streamline operations and protect their valuable cargo.

Ultimately, choosing between a Gull Wing or curtain side will depend on factors such as industry and usage. Still, for many businesses, the Gull Wing truck represents the future of transportation.

Ledwell Team
In Construction, Government, Gull Wing, In The News, Material Handling, Transportation

Revolutionizing Logistics: How the Ledwell Gull Wing Truck Benefits Diverse Industries

With its unique design, the Ledwell Gull Wing truck is significantly impacting various industries. From safely moving goods to improving efficiency, the Gull Wing truck is changing how businesses handle logistics needs. We’ll look at the different sectors that can benefit from the Gull Wing truck’s capabilities and how it can enhance their operations.

Military and Defense: 

The Gull Wing truck offers defense agencies, contractors, and suppliers efficient logistics solutions, especially in adverse weather conditions. Its water-resistant design keeps materials dry and protected, improving operational reliability in challenging environments.

Building and Construction: 

Construction businesses benefit from the Gull Wing truck’s ability to transport long, bulky materials such as pipes, conduits, and fixtures. The truck’s design allows easy side loading and unloading, making it ideal for job sites with limited space.

Fleet Management and Logistics Services: 

The Gull Wing truck can significantly benefit fleet management and operations businesses, including third-party logistics providers (3PLs), freight forwarders, and trucking companies. This innovative vehicle helps optimize delivery processes and enhance operational efficiency by offering specialized services that cater to various industries.

Wholesalers and Distributors: 

For companies in the distribution industry, the Gull Wing truck’s specialized design protects products, allowing materials to be loaded at the end of a shift rather than the beginning. The side-loading capability facilitates quick and easy loading and unloading, reducing handling time and improving overall efficiency.

Ledwell Gull Wing truck ready for delivery

Delivery Companies: 

Transportation and delivery firms, including courier services and e-commerce companies, can integrate the Gull Wing truck into their fleets for specialized deliveries. Its quick-loading capability and weather-resistant design ensure timely and protected deliveries, enhancing customer satisfaction.

Emergency Services and Disaster Relief Organizations: 

Emergency response, disaster relief, or humanitarian aid organizations can utilize the Gull Wing truck to transport supplies and equipment, even in adverse conditions. The truck’s durability and weather-resistant features ensure essential items reach their destination safely. The Gull Wing provides not only transport but an on-site distribution platform.

Local Government and Municipalities: 

Municipalities responsible for public services can use the Gull Wing truck to distribute materials and equipment efficiently within their jurisdiction. The truck’s design allows for quick loading and unloading, enhancing public service operations.

The Ledwell Gull Wing truck is a versatile and effective solution for many industries. Whether the military needs reliable transport in bad weather, electrical wholesalers seek efficient deliveries, or advertising firms need mobile billboards, the Gull Wing truck delivers. Its quick loading and unloading, weather protection, and customizable features make it a valuable business tool. As industries grow and change, the Gull Wing truck is ready to meet the demands of modern transportation, providing a reliable option for all.

Ledwell Team
In Energy, In The News, Innovation, Waste

Engineers Sharpen Skills at Cargo Tank Training

Ledwell attends NTTC Conference

Recently, two of our engineers, Will Norton and Gary Gathright, attended the NTTC Cargo Tank Test & Inspection Course, which was held in St. Louis by the National Tank Truck Carriers (NTTC). The course was designed to educate participants on the inspection and recertification of cargo tanks, especially those used for on-road transportation.

At Ledwell, we manufacture tankers under specific regulations set by the American Society of Mechanical Engineers (ASME), specifically DOT 407/412 vacuum tanks. These regulations are revised every few years, so our team must stay up-to-date. The course was a refresher for Gary, who is already a certified design engineer, and an important step for Will to become a design-certifying engineer.

The training emphasized ensuring that the designs and processes we use for our tankers meet the latest safety and legal standards. By staying current with these regulations, we ensure that the vacuum tanks we build are compliant with the law and safe for everyone on the road.

Ledwell attends NTTC Conference
Ledwell Team
In Energy, In The News, Waste

ASME Code vs Non-Code Vacuum Tanks: Understanding the Difference

ASME Code vs Non-Code Vacuum Trucks - Understanding the Difference

Vacuum tanks are pressure vessels designed to operate under negative pressure conditions. They are commonly used in various industrial applications requiring a vacuum, such as the chemical, pharmaceutical, and food processing industries.

There are two types of vacuum tanks: ASME code and non-code. Follow along to understand the difference between ASME code vs non-code vacuum tanks.

ASME Code Vacuum Tanks

The American Society of Mechanical Engineers (ASME) is a professional organization that sets standards and codes for the design, fabrication, and inspection of pressure vessels, including vacuum tanks. ASME code vacuum tanks are designed and built according to the ASME Boiler and Pressure Vessel Code (BPVC), which provides guidelines for their safe construction and operation.

ASME code vacuum tanks are subject to rigorous design, fabrication, and inspection requirements. A qualified design-certifying engineer must design these tanks. They must also be fabricated by an ASME-certified manufacturer and inspected by an ASME-approved inspector before being put into service.

Ledwell Vacuum Truck DOT Certified

Non-Code Vacuum Tanks

Non-code vacuum tanks, on the other hand, are not designed or built according to any specific code. Although their designs follow many of the same features, they do not require design and fabrication by certified manufacturers. One noticeable difference is that, unlike ASME code tanks, non-code vacuum tanks don’t have to include roll-over bars at the top.

While non-code vacuum tanks may be less expensive than ASME code tanks, they may also pose a greater risk of failure or rupture. Non-code tanks are not subject to the same rigorous inspection requirements as ASME code tanks, and they may have different levels of quality control during fabrication.

Which Vacuum Tank is Right for You?

When choosing a vacuum tank, consider your application and the level of safety and reliability required. If your application involves hazardous materials, high-pressure differentials, or critical process conditions, an ASME code vacuum tank may be the best choice. ASME code tanks offer higher safety and quality assurance and are designed to meet strict performance standards.

However, if your application is less demanding or requires a lower level of performance, a non-code vacuum tank may be a more cost-effective option. Non-code tanks are typically less expensive than ASME code tanks and may be more suitable for applications that do not require the same level of regulatory compliance.

When choosing between ASME code vs non-code vacuum tanks, consider your application and the level of performance and safety required to ensure that you select the right tank for your needs.

Ledwell Team
In In The News, Industry

Unlock Tax Benefits with Section 179 Deduction

Unlock Tax Benefits with Section 179 Deduction

The Section 179 Deduction is a valuable tax incentive, allowing businesses to keep more money while investing in the equipment they need to grow. This part of the IRS tax code enables companies to deduct the full purchase price of qualifying equipment, software, or vehicles bought or financed during the tax year.

What is Section 179?

 

Traditionally, businesses spread out the cost of equipment purchases over many years when filing their taxes. Section 179 allows businesses to immediately deduct the full cost of qualifying equipment, providing a quicker return on investment. This increases financial flexibility by reducing tax bills in the year of purchase.

2024 Section 179 Deduction Limits

 

For 2024, businesses can deduct up to $1,220,000 of qualifying purchases, an increase from 2023’s limit of $1,160,000. In addition, businesses can purchase up to $3,050,000 in total equipment and still take full advantage of the deduction.

Businesses can still benefit from bonus depreciation if the equipment purchase exceeds this amount. In 2024, bonus depreciation allows businesses to deduct an additional 60% of the cost of their equipment, providing further tax savings.

Qualifying Equipment

 

A wide range of equipment qualifies for the Section 179 deduction, including new and used machinery, business vehicles, and software. The key requirement is that the equipment be purchased and put into service between January 1, 2024, and December 31, 2024.

Why Use Section 179?

 

Section 179 makes it easier for businesses to invest in growth while improving their bottom line. By deducting the total equipment cost immediately, businesses can increase their financial flexibility and invest in the tools they need to operate more efficiently.

Section 179 allows businesses to reduce operating costs, lower their tax burden, and ultimately enhance their ability to grow and succeed.

Ledwell Team
In In The News, Industry

Elevating Water Truck Performance

Quality Water Trucks - Ledwell Water Tank Truck

In the world of water trucks, Ledwell offers top-tier models and incorporates many benefits that enhance functionality and reliability. Let’s dive into the added advantages that improve these industry-leading water truck performance:

HOSE REEL

Equipped with a rear hose reel housed within a frame-mounted protective housing, and features a storage box for side nozzles, suction hoses, and other essential equipment.

PLUMBING

Includes an internal primer tank ensuring readiness to pick up water from any source.

KEEL

A quad-bent design with 1,528 square inches of tank support for structural integrity and interior welded seams to eliminate linear cracking. Contains piping tested to withstand up to 120 psi of pressure.

LINER

Tanks undergo blasting inside and outside before applying a two-part VOC-free liner, with a finished thickness of 30 mils to ensure compliance with potable water standards.

PUMP

Featuring an American-built pump, boasting a 1 ¼” input shaft with a two-bearing system and a 3” diameter drive-line rated at 500 ft lbs of torque at 3500 rpm, it discharges at higher pressures while safeguarding the pump and drive-line during shutdown.

WEIGHT

For 2,000 Gallon models, it meets Federal Bridge Law Limits at 33,000 GVW trucks and includes a cab-view water level gauge, essential for proper loading of 26,000 GVW trucks.

Ledwell Water Trucks excel in performance and reliability, setting new standards for functionality and customer satisfaction.

Each tank undergoes water loading and testing in various scenarios to ensure optimal performance, featuring a fully baffled tank design with cross-sectional and longitudinal baffles.

Every water truck is built with uncompromising quality and dedication to customer satisfaction, reflecting Ledwell’s commitment to excellence in every aspect of water truck design and manufacturing. Experience the difference with Ledwell.

Ledwell Team
In In The News, Industry

Upholding Quality: Ledwell’s Commitment to Code Welder Testing

In manufacturing, ensuring equipment safety and reliability is crucial, especially in pressure vessels and boilers used in vacuum trucks, where following standards can mean the difference between success and disaster. Ledwell, known for its dedication to quality, incorporates the ASME Code Welder Testing into its manufacturing process to uphold the highest safety and reliability standards.

The ASME (American Society of Mechanical Engineers) Boiler and Pressure Vessel Certification Program sets the benchmark for the design, fabrication, assembly, and inspection of boiler and pressure vessel components during construction. This program ensures that products manufactured by ASME BPVC Certificate Holders comply with rigorous quality control standards.

Ethan Bush, who took the test earlier this year, stated the importance of preparation for the ASME Code Welder Testing. He said, “I expected it to be difficult because they wouldn’t make it easy for a good product. You have to be able to deal with difficulty.” Ethan’s dedication to his craft and willingness to take advice from experienced welders are key factors in his success.

Juan Escobedo agreed with Ethan’s advice, saying, “Take your time and consider the advice from everyone who has taken the test.” His commitment to excellence highlights Ledwell’s focus on continuous improvement and attention to detail.

“Be the guy that’s never satisfied with how your weld looks. Be the guy that when it comes out of your bay, it’s correct. It looks good. Be the guy that your supervisor knows he can depend on to do it right, do it fast, and be dependable.”

Brad Stringer
Fabrication Shop Foreman

Brad Stringer, Fabrication Shop Foreman, plays a key role in mentoring welders through the testing process at Ledwell. He stresses the importance of being thorough in welding: “Learning to be meticulous is probably one of the biggest parts of the test because it’s no longer just welding; it has to be right.” His leadership and expertise help welders meet the exact standards of the ASME Code Test. Under his guidance, eight employees have passed the ASME Code Welder Test this year.

Ledwell’s commitment to ASME standards is a big part of the engineering legacy. Since introducing the Boiler and Pressure Vessel Code in 1914, ASME has been essential in setting safety standards and certifications that enhance operational efficiency and reliability in machine design and production.

By investing in welder training and certification and strictly following ASME standards, Ledwell ensures its vacuum trucks meet the highest quality criteria, giving customers confidence in their reliability.

Ledwell Team
In Energy, Government, In The News, Innovation, Material Handling, Transportation

Protect Your Cargo with Ledwell Gull Wing™: The Ultimate Solution for Safeguarding Cargo from the Elements

Are you tired of your deliveries being at the mercy of the weather? Look no further than the Ledwell Gull Wing™, the premier choice to safeguard cargo from the elements. With its innovative design and superior functionality, the Gull Wing™ offers a groundbreaking alternative to traditional curtain side trailers and stakebed trucks, ensuring your materials arrive safely and intact at their destination.

We understand the importance of protecting cargo from rain, snow, sun, and other environmental hazards. Our patented truck is engineered to provide unparalleled protection against the elements. Whether transporting sensitive electronics, delicate machinery, or perishable goods, you can trust the Gull Wing™ to keep your materials safe and secure throughout the journey.

The Ledwell Gull Wing™ is not just a one-size-fits-all solution. One of its key advantages is its versatility and customization options.

Our classic model features a 25’ 6” steel bed length, perfect for accommodating multiple pallets along the length of the bed. However, we understand that every business has unique needs and requirements. That’s why Ledwell offers customization options to tailor the Gull Wing™ to your specifications, ensuring that it meets your transportation needs.

The unique wing design allows for safe and efficient loading and unloading of heavy materials from both sides of the truck. Combined with center tie-downs, aluminum skin, and a full-function wireless remote, the Gull Wing provides added convenience and peace of mind during transportation.

In fact, one of our customers experienced a remarkable increase in on-time delivery rates, soaring to an impressive 98% from 87% after switching from a flatbed trailer to the Gull Wing™.

In addition to its exceptional performance, the Ledwell Gull Wing™ offers a range of optional extras to enhance its functionality and versatility further. It can be customized to suit your needs, from a multi-view camera system for enhanced visibility to low clearance half-hinge doors and a forklift package for added convenience.

When protecting cargo during transportation, trust the Ledwell Gull Wing™ to deliver unparalleled performance and peace of mind. Contact us today to learn more about how the future of curtain side trucks can revolutionize your transportation operations and keep your materials safe from the elements.

Gull Wing by Ledwell
Ledwell Team
In In The News, Industry, Innovation

Cutting-Edge Precision: New Laser Enhances Production

Ledwell is excited to announce the integration of a state-of-the-art Messer Laser into production, which will revolutionize cutting processes with unparalleled precision and efficiency.

Michael Applebaum, who operates the new laser, highlights its remarkable impact on cut quality across various materials.

“It has improved cut quality tremendously on many different materials,” he says.

The laser easily handles different thicknesses, using nitrogen for clean, fast cuts on thinner materials up to 3/8 inch and oxygen for slower, precise cuts on thicker materials.

The shuttle table system is a standout feature, which significantly improves workflow efficiency. “You can load sheets and shuttle it out on a different table,” says Applebaum.

This feature streamlines the cutting process, minimizing downtime. The laser’s controller system enhances precision and ease of use, allowing operators to set up and cut quickly. Its ability to cut 14 gauge steel at 1500 inches per minute and 3/8-inch steel at 110 inches per minute showcases its speed and capability.

The integration of the Messer Laser is a testament to the company’s dedication to providing top-quality products and services. Ledwell is leveraging this advanced technology to serve our customers better and enhance our production processes.

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