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Putting the Woman in Manufacturing

What comes to mind at the mention of women in manufacturing?

Rosie the Riveter, perhaps?  Our minds revert to a throwback from the early 1940s.  The only reason we have that icon is because men were off to war and someone—women—had to do the job.  Once the necessity was over, the Rosies went back to non-manufacturing duties.  Subsequent potential Rosies were prohibited or, at the very least, discouraged from taking technical and skilled trade classes. 

Today, a smaller percentage of women are choosing to be Rosies than the originals, despite the evolution of STEM and manufacturing.  Fortunately, an initiative is growing to put more girls in contact with manufacturing equipment.

In partnership with three regional Arkansas education cooperatives, Ledwell kicked off Women’s History Month by hosting a manufacturing competition for high-school girls.  The “Girl Power to the Max” event, held on March 1, showcased the entries of 21 finalists.  Similar to applying for a job, the finalists were judged on creativity, construction design, technical skill, and interview responses.

The winners, including Kinlee Stivers, Mallory Abercrombie, and Emily Lewis, received trophies from Boss Laser, cash awards, and $500 tuition waivers from the University of Arkansas Hope-Texarkana.

Girls from De Queen-Mena, South Central, and Southwest Arkansas Education Cooperatives created projects, ranging from decorative to functional, using CNC cutting and lasering with an emphasis on welding and power structural systems.  CNC, or computer numerical control, involves using specific computer-programming language to control the movement of factory machinery. 

Essentially, it is modernized manufacturing and applicable STEM.

The goal of the competition is to increase the number of females seeking and qualifying for high-paying, high-demand, and highly skilled innovative construction/manufacturing occupations.   Forty girls participated in last year’s competition, but that number increased to 125 this year. 

Not only did more students enter the contest, more girls surveyed after the event answered that they would be interested in working toward a future in STEM or manufacturing.  This is a big win for the competition!

Another win for the program includes significant grants from the Arkansas Department of Education’s Division of Career and Technical Education that have been awarded to districts without the latest CNC and laser equipment.  Therefore, students will be learning to use machines that are being used in today’s manufacturing workforce. 

Technical teachers are also receiving professional development led by welding instructors to update their skills and knowledge.  Ledwell has offered to be in partnership in this endeavor.

With its educational outreach and in conjunction with “Girl Power to the Max” organizers, Ledwell plans to put more Rosies in the manufacturing workforce.  Rosie will no longer be an image from the past but a trailblazer of the future.

Ledwell East Providing Refurbished Solutions

Ledwell East Refurbished Equipment

Fayetteville, North Carolina, is located along the Cape Fear River in the Carolina Sandhills.

Ledwell added a second location on the east side of the city in 2008 to serve as a parts and service center for the East Coast.

Ledwell East has grown to include final manufacturing processes and refurbished equipment over the years. Fayetteville provides the same quality service as the main Texas facility.

To evaluate what work is needed, the team will work through a series of steps when a Bulk Haul Feed Trailer refurbishment comes into the shop. It starts with a bath. The feed trailer receives a good wash to allow for proper evaluation of the equipment.

Then, to assess the damage, if any, they run all the hydraulics, pneumatics, and electrical components.

Finally, a visual inspection of the entire trailer, inside and out, is done. This thorough walk-through of the trailer gives the team a clear idea of everything that needs to be repaired or replaced and an estimated time for how long it should take.

Occasionally, a trailer not common to their area will come in to be refurbished, but that doesn’t stop them. The North Carolina team works hard and are problem solvers. Ledwell East meets customer challenges with innovative solutions and gets the job done.

Expanding into the Future

Accurpress Accell U 55024 installed at Ledwell

As Ledwell expands, the need to increase task efficiency is an integral part of continuous improvement.

With the addition of an Accurpress Accell U 55024 to our Brake & Shear Shop, we can handle more sizeable parts than ever before. Our process to bend elements for longer equipment is now more efficient and productive due to this new 24-foot-long, 550-ton hydraulic press brake.

Ledwell installs new Accurpress Accell U 55024

Proof is in the Patent

Ledwell Gull Wing
tilt deck trailer with Ledwell maxtilt

Innovation is a marker of success at Ledwell. Ledwell holds numerous patents for its unique designs of individual parts as well as entire apparatuses to make work more efficient for its customers.

Among the first patents applied for by the company in 1974 was for a chicken harvesting and transportation system. More recently in 2022, Ledwell obtained patents for original features found in its Gull Wing, HydraTilt Truck, and the MaxTilt Trailer.

When Ledwell discovered that the kind of hydraulic cylinders that lift weather-resistant doors of its Gull Wing was the only product of its kind produced in the United States by an American manufacturer, the company filed for a patent, which covers a complete truck body package. The Gull Wing provides convenient loading and unloading, protecting users and products from less favorable weather conditions and keeping them safe.

Patents can also pertain to specific aspects of designs or machines. In Ledwell’s case, a unified hinge used in HydraTilt Trucks and MaxTilt Trailers is covered by a patent. This part of the design is essential to raising the main decks to an unmatched level of up to 32 degrees of tilt.

Ledwell designed and Ledwell made—American protected.

Manufacturer Ledwell Patented Equipment

Winter 2023

Winter 2023 Nuts and Bolts

Nuts & Bolts: Proof is in the Patent

 

Innovation is a marker of success at Ledwell. Ledwell holds numerous patents for its unique designs of individual parts as well as entire apparatuses to make work more efficient for its customers.

Read more

tilt deck trailer with Ledwell maxtilt
Ledwell Gull Wing
tilt deck hydratilt truck by ledwell, patent pending

Expanding into the Future

 

As Ledwell expands, the need to increase task efficiency is an integral part of continuous improvement.

Read more

Featured Employee: Tyler Cowling, Regional Manager

 

When he was a teen, Tyler Cowling thought deer hunting would provide a way to make ends meet. Then he grew up.

 

Read more

Ledwell East Providing Refurbished Solutions

 

Ledwell added a second location on the east side of Fayetteville, North Carolina in 2008 to serve as a parts and service center for the East Coast.

 

Read more

2023 Events

CRA Rental Rally

January 23 – 25

IPPE

January 24 – 26

ARA Rental Show

February 12 – 15

ConEx

March 14 – 18

 

Stay in the know with the Ledwell Newsletter.

Don’t miss out on the latest innovations and happenings. Stay in the loop with the Ledwell newsletter.

Send me the Nuts & Bolts

Tyler Cowling

Ledwell Employee Spotlight 2023 - Tyler Cowling

When he was a teen, Tyler Cowling thought deer hunting would provide a way to make ends meet. Then he grew up. He started his career at Ledwell in early 2012 as the Production Coordinator – entering manufacturing work orders and ensuring they went through the production shop promptly.

Over time, he transitioned from Production Coordinator to Inside Sales and eventually to his current position as Regional Sales Manager in the Midwest. Tyler travels throughout Arkansas, Missouri, Iowa, and the surrounding states.

A job is never without challenges. “There have been a few more than usual in the last few years due to supply chain disruptions. I believe Ledwell has managed better than most companies,” Tyler explained, “largely due to the number of products we manufacture in-house.”

Tyler has not let that stop him from taking care of his customers. His goal is to create the feed trailer or truck body that each client dreams of. That moment of satisfaction when the dream becomes a reality is priceless for him.

“I really enjoy working with a customer on a problem that needs a solution. Mainly when it includes all of our experts from production to engineering to delivering something that allows them to do their job better, faster, and safer,” he said about working at Ledwell.

Born and raised in Southwest Arkansas, Tyler enjoys hunting, fishing, and anything outside. He has been married to his wife, Brittany, for ten years, and they have a six-year-old daughter and a two-year-old son.

Tyler said, “My family inspires me the most. They are my reason and focus for everything I do.”

Maintenance Schedule Helps Achieve Peak Performance

Ledwell Maintenance Schedule for heavy duty loading ramp

Equipment can get run down just like we do. How do you feel without a bit of self-care now and then?

Tired?

Sluggish?

When our bodies aren’t taken care of, we tend to move less efficiently. The same goes for equipment. The wonderful thing about us and machinery is that we can become more efficient with some work.

That work looks different for everyone. For your equipment? It looks different for each product type. No matter which one you have, it will operate at peak performance when you have a maintenance schedule.

A proper maintenance schedule, including greasing, can keep your equipment’s operation points swift and smooth. Depending on the type, these schedules offer daily, monthly, and yearly service points.

Routinely performing these services will help the equipment operate more efficiently and maintain operation for longer. Reduce downtime. Reduce cost. Reduce stress.

In short, performing routine maintenance equals a lower cost of ownership.

Preventative maintenance schedules are readily accessible to you! You’ll find everything you need to know about taking care of your machinery and ensuring it’s in tip-top shape.

Fall 2022

Nuts & Bolts: Taught Well With Ledwell

 

Ledwell is known for manufacturing truck bodies and trailers, but the company also collaborates with schools in the Texarkana area.

Read more

Hanor Company Keeps the Port Industry Moving

 

What started as a single 1000-sow farrow-to-finish operation—which includes all stages of pork production from breeding to market—has expanded to seven states and now sells 1.4 million market hogs each year.

Read more

Featured Employee: Gary Gathright, Engineer

 

His dream of becoming an engineer had been a dream since childhood. Gary Gathright started his career at Ledwell in 1998, a couple of years after graduating from Louisiana Tech.

 

Read more

Deduction & Depreciation – Tax Incentive

 

Are you taking advantage of Section 179? Businesses can deduct the total purchase price of qualifying equipment during the tax year…

 

Read more

Manufacturing the Future

 

Ledwell is expanding! An additional 66,000 square feet of manufacturing space will be added to the existing 12 acres of space under roof.

Read more

2023 Events

CRA Rental Rally

January 23 – 25

IPPE

January 24 – 26

ARA Rental Show

February 12 – 15

ConEx

March 14 – 18

 

Stay in the know with the Ledwell Newsletter.

Don’t miss out on the latest innovations and happenings. Stay in the loop with the Ledwell newsletter.

Send me the Nuts & Bolts

Manufacturing the Future

Ledwell is expanding!

An additional 66,000 square feet of manufacturing space will be added to the existing 12 acres of space under roof.

To support growing industries, the company’s new state-of-the-art facility will offer the flexibility to fabricate, produce, or enhance machinery. Ledwell hopes to increase production efficiency by creating 100 or more jobs and adding more automation with the expansion.

“The expanded building is not just adding production capacity for our customers; it is also a strategic step toward enhancing our skilled workforce with innovative manufacturing technologies and advancements in automation, robotic welding, and material handling, “ says Michael Hawkins, Director of Operations.

Ledwell is known to meet customer challenges with innovative solutions – this time, the solution is a brand-new shop with endless possibilities.

Hanor Company Keeps the Pork Industry Moving with Ledwell Bulk Feed Trailers

Here in America, we love our pork. 

We eat an average of 264 pounds of meat per person each year, and 67 of those pounds are pork products. Back in 1978 when Hanor Company’s roots in commercial pig productions started, the average person ate just 191 pounds of meat per year. As demand for pork grew, so did pork farms across the country.

What started as a single 1000-sow farrow-to-finish operation—which includes all stages of pork production from breeding to market—has expanded to seven states and now sells 1.4 million market hogs each year. 

Hanor Company now has farms in Wisconsin, Oklahoma, North Carolina, Iowa, and Illinois, and their genetic breeding program supports an integrated pig production system that processes 9 million pigs annually. Neal Jordan, transportation environmental manager for Hanor Companies in North Carolina, said it simply: “We raise pigs for a living.” Jordan, one of the company’s 650+ employees, has been at Hanor for 20 years. 

Raising pigs is anything but simple, though. In July, Hanor veterinarian Jon Tangen told FarmJournal’s Pork that the industry faces global threats like African swine fever and the war in Ukraine with Russia impacting grain prices and thus impacting the cost to raise meat. 

Despite global challenges and those that hit closer to home—like inflation, oil prices, and finding and retaining employees—Hanor Companies employees are dedicated to maintaining high standards when it comes to their hogs. Hanor supports the Pork Checkoff’s We Care initiative, which includes acknowledging a farm’s responsibility to produce safe food, protect and promote animal wellbeing, and ensure practices to protect public health.

“It’s of our utmost interest to make sure our pigs are well taken care of the entirety of their lifetime, until we utilize them for a nutritious protein source to feed our neighbors,” Tangen told FarmJournal’s Pork in July.

Tough bulk feed trailers with high standards for safety, sanitation and biosecurity are key in the pork industry. And while farms spent roughly 60 percent of the cost of raising pigs on feed in 2017, farmers have seen those prices jump to 70%-80% over the past few years.

That makes efficiency in feed transportation even more important. 

“I’ve been here 20 years, and Ledwell bulk feed trailers were here before me,” Jordan said. He said he’s still running a 1996 Ledwell trailer in his fleet. “Usually one that’s pulled every day, 300-400 miles a day, I try to move them out of the fleet in about 12-13 years.”

In North Carolina, Jordan is responsible for managing a fleet of about 10 tractors and 30 trailers. With skyrocketing feed costs, they have to choose transportation equipment that reduces waste and lets them get the most out of their feed.

“Ledwell bulk feed trailers are good equipment,” he said. “They’re reliable, not expensive to maintain. They’re always willing to help. They always make accommodations for what we need.” 

Ledwell works with Hanor to customize their stock bulk feed trailer with modifications specific to the needs of Hanor’s farms.

In a business with lots of rough gravel roads that can be harsh on even the best equipment, drivers don’t have time for downtime. 

“If we have a major breakdown, Ledwell is normally Johnny-on-the-spot as far as getting us what we need to get the repair done,” Jordan said. Ledwell can respond quickly to those requests because they manufacture more than 80% of their parts in-house, meaning they don’t have to wait on other suppliers. 

That’s by design. The Ledwell Made Guarantee, which backs every product, promises swift support that helps you get back to work quickly and tough-built products that last for decades with proper maintenance. 

And that’s exactly the kind of equipment that Hanor Company, one of the nation’s premier pork producers, needs to keep producing safe food for our communities.

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