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Making Maintenance Easier: A Smarter Way to Grease Equipment

Greasing equipment is one of those essential maintenance tasks that can be easily overlooked, but skipping it can lead to big problems. At Ledwell, we’ve seen how routine greasing can extend equipment life, improve performance, and reduce downtime. That’s why our advanced grease system has made it easier than ever to maintain equipment.

Ledwell’s grease system simplifies the greasing process using just one or two centralized grease points. These points evenly distribute grease to all necessary pins and components across the unit, eliminating the need to crawl underneath or reach awkward spots to keep things running smoothly.

WHY IT MATTERS

Time-Saving:

Cut greasing time from 20 minutes to just a few.

Improved Safety:

No need to crawl under or reach tight spaces.

Better Performance:

Even grease flow reduces wear and extends equipment life.

Ease of Use:

One to two grease points simplify maintenance.

This system comes standard on all HydraTilt Trucks and Rollbacks, and it’s also available as an optional upgrade on HydraTail Trailers.

This system is more than a convenience for customers using their equipment daily in tough environments; it’s a maintenance game-changer.

Whether you’re running a fleet or managing a single unit, reducing upkeep time while improving reliability is always a win.

It’s a small investment with long-term benefits. Our team is here to help. Just reach out, and we’ll walk you through the options.

Ledwell Parts: Fast Shipping, Real Support, Minimal Downtime

At Ledwell, we know that when your equipment is down, every second counts. That’s why our Parts Department is built on speed, service, and good old-fashioned grit.

We don’t just sell parts—we deliver solutions. Over 85% of our parts are made right here in-house, and 99% of them ship out within 24 hours of your request. No waiting around. No excuses.

WE HAVE YOUR BACK

When you call, we answer. Simple as that.

Our dedicated crew is here to help you find what you need and get it on the road fast. From filters and pumps to lights and custom-fit components, we have what it takes to keep your equipment moving.

Charley Combs

Scotty Davis

Joe Knight

Chris Kuepker

Micah Ramage

Bill Robinson

Danny Vazquez

Robert West

Richard Wilson

EXPRESS SHIPPING YOU CAN COUNT ON

Our mission is simple: move you forward. That’s why our Parts and Service Departments work side by side to troubleshoot, ship, and support every step of the way.

Whether you visit a Ledwell service center or work through a local facility, we make the process seamless.

Need to double-check something before you order?
Just call—we’ll walk you through it.

If you’re not sure what’s wrong or what your next step should be, give us a call. We’ll make sure you get the right part, right away.

Because around here, you’re more than a customer. You’re the most important part of all.

Flight Plan for Success: Preventative Maintenance for Your Gull Wing Fleet

Curtain Side Trailer Alternative - Ledwell Gull Wing - ready for delivery

To ensure your Ledwell Gull Wing truck runs smoothly and remains in top condition, it’s crucial to follow a preventative maintenance routine. Regular cleaning, lubrication, and inspections are key to preventing malfunctions and extending the lifespan of your equipment.

Ledwell provides thorough maintenance guides and FAQs to help equipment owners with routine servicing and troubleshooting. These resources, from hydraulic system checks to safety precautions and operating instructions, are designed to help businesses maximize their equipment’s efficiency and reliability.

Why Routine Maintenance is Crucial

Optimize Performance:

Regular upkeep ensures your Gull Wing truck functions at its highest capacity, delivering excellent performance every time.

Increase Longevity:

Consistent maintenance and proper care can significantly lengthen your equipment’s operational life, reducing the need for expensive repairs or replacements.

Save Money:

Preventative maintenance helps reduce downtime and the risk of sudden breakdowns, ultimately saving you time and money.

Enhance Safety:

Routine inspections and servicing can catch potential problems before they become safety issues, ensuring a safer working environment for everyone involved.

Committing to a Regular Maintenance Plan:

A structured maintenance plan is essential for optimizing your equipment’s performance, durability, and reliability. Follow this step-by-step guide to master Gull Wing truck maintenance:

Ledwell Gull Wing trailer

Daily Gull Wing Maintenance Routine

Inspection

Start your day with a pre-operational inspection. This ensures that any potential issues are identified before they become major problems. 

Daily Cleaning

Keep your deck clean and dry before and after each use. This prevents debris build-up and corrosion.

Check Fluid Levels

Retract any cylinders to check hydraulic oil fluid levels. If the fluid covers less than half of the fluid level sight glasses, fill the hydraulic tank with the appropriate fluid. Always look for abnormal fluid loss, indicating a leak or damage.

Inspect the PTO

Check the Power Take-Off (PTO) for leaks and signs of high heat. Ensure all bolts are tightened properly.

Monthly Maintenance for Your Gull Wing

Greasing

Grease all zerks, especially at pivot points, specifically the greaseable hinges. Some units may have a grease block system with fewer zerks.

Inspection

Perform a thorough inspection of the truck’s components and lubricate all zerks to ensure smooth operation and identify potential issues before they escalate.

 

Check cylinders for leaks.

Inspect all wiring, airlines, and hydraulic lines.

Examine the truck bed structure and floor for any damage.

Check the condition of the tires.

Ensure the lock nut on the cylinder maintains secure contact with the rod end clevis.

Semi-Annual Preventative Maintenance

Hydraulic Filters

The hydraulic filter, located on top of the hydraulic reservoir, needs to be changed every six months. Remove the old filter cartridge and replace it with a new one, adding hydraulic oil if necessary.

Air Dryer

Inspect the air dryer to prevent over-saturation, which is crucial for the unit’s proper operation and the directional control valve function.

Annual Gull Wing Preventative Maintenance

Flushing the Hydraulic System

Flushing the hydraulic system annually is essential to remove accumulated contaminants, debris, or sediment. This process ensures optimal performance and prolongs the life of the hydraulic components. 

Drain all fluids from the hydraulic tank by removing the drain plug.

Refill the hydraulic tank following the necessary steps and specifications.

Start the engine, activate the hydraulic operations, and turn off the equipment.

Check fluid levels to ensure they reach halfway in the sight gauge.

Replace the hydraulic air breather cap.

Lubrication Points

Remember to regularly grease the zerks at the rear of the bed with GL2 marine-based grease. Some units might have a grease system with fewer zerks, so utilizing a grease block can help ensure proper maintenance.

Product Specifications

Lubricants

Grease: Multi-service Lithium Base (quantity grade)

Hydraulics

Hydraulic System Capacity: 19 gallons

Oil: AW 32 w/full SAE specs

System Pressure Settings: 1,800 psi

System Flow Settings: 11 gpm

Filtration: Disposable in-tank 10-micron absolute filter cartridge

Following this preventative maintenance guide will help ensure your Ledwell Gull Wing truck operates efficiently and reliably. Regular maintenance not only prevents breakdowns but also extends the life of your equipment, keeping your operations running smoothly.

From Start to Finish: Step-by-Step Instructions to Operate a Gull Wing Truck

Learn how to operate a Gull Wing patented equipment from Ledwell

Once you know the basics, learning how to operate a Gull Wing truck is straightforward. To keep your truck running smoothly and lasting longer, start with a thorough inspection and follow the right steps for operation.

Here’s a detailed guide to help you navigate the process.

Pre-Operation Inspection

Like any equipment, always perform a walk-around inspection before operating it. This includes a DOT Pre-Trip inspection and checks of specific truck components. 

First, make sure the Gull Wing is parked on a level surface.

Next, inspect the manual controls, ensuring there are no leaks. Check the PTO (Power Take-Off) to ensure it’s leak-free and maintained according to the manufacturer’s guidelines. Inspect the hydraulic and air hoses for any leaks or damage. Check the flooring for damage or debris, and make sure all wheels and tires are intact.

Then, make sure all the warning, work, and indicator lights are working properly. Check that safety decals are intact and easy to see. Look for loose or missing parts, visible leaks, excessive wear, and structural damage like cracks or rust. This thorough inspection helps keep the truck performing well and safely. Repair or replace anything that’s damaged.

Additionally, be vigilant about overhead obstructions. Before raising the Gull Wing doors, check for power lines and other obstacles that could potentially damage the doors. This step is crucial to prevent accidents and ensure safe operation.

How to Operate a Gull Wing Truck

Using In Cab Controls

If you don’t have access to the wireless remote, you can use the controls on the control tower inside the cab. 

Ensure the brakes are set, and the unit is in Park or Neutral. Chock the wheels to secure the truck. Start by engaging the PTO inside the truck cab to operate the bed.

Push “Driver Up” to raise the left wing and “Curb Up” to raise the right wing. Push “Driver Down” for the left wing and “Curb Down” for the right wing to lower the wings. This simple control mechanism ensures you can operate the Gull Wing effectively without the remote.

Using the Wireless Remote

The wireless remote makes operating the Gull Wing truck seamless outside the cab. Ensure the brakes are set, and the unit is in Park or Neutral. Engage the PTO and activate the remote by flipping the switch on at the control tower.

Chock the wheels to secure the truck. Push “Left Wing Up” to raise the left wing and “Right Wing Up” to raise the right wing. Lower the wings using the “Left Wing Down” and “Right Wing Down” buttons.

Loading and Unloading

When loading or unloading from the ground or dock level, position the truck at the desired location and set the parking brakes before starting. Follow the previous steps under Operating the Gull Wing Truck to raise and lower the wings as needed. 

Be sure all personnel and cargo are clear before closing the doors. This ensures safe and efficient loading and unloading.

Transport Mode

Once loaded, push the “Down” button to lower the wings. Ensure they are fully lowered before transporting the cargo.

Finally, remove the wheel chocks and disengage the PTO inside the cab by flipping the switch labeled “PTO” again. Ensure the unit is still in Park or Neutral and the brakes are set. This process ensures the truck is ready for transport.

By following these detailed steps, you will operate a Gull Wing truck safely and effectively, maximize its efficiency, and protect your cargo.

Mastering Your Ledwell Gull Wing: Essential FAQs and Tips

Welcome to Ledwell's Gull Wing FAQ Guide!

We’ve compiled this list of Gull Wing FAQ because operating and maintaining unique equipment like Gull Wing trucks can sometimes raise questions and uncertainties. 

Whether you’re curious about loading procedures, safety precautions, or maintenance routines, we’ve got you covered. Let’s dive in and address some of the most common questions to ensure you get the most out of your Gull Wing truck.

Where can I find information on operating a Gull Wing?

Follow these steps to learn how to operate your Ledwell Gull Wing correctly. Contact our service department for a digital copy of an operation manual.

How do I open the doors?

 

Wireless Remote

Follow the steps below using the full-function wireless remote.

To Operate Gullwing:

  1. Engage PTO
  2. Engage the switch on the control tower to activate the remote
  3. Push the Left Wing up to raise the left wing
  4. Push the Right Wing up to raise the right wing
  5. Push the Left Wing down to the lower left wing
  6. Push the Right Wing down to the lower right wing

 

Gull Wing Truck In Cab Controls 

If the wireless remote is unavailable, use the controls on the control tower inside the cab.

To Operate Gullwing:

  1. Engage PTO
  2. Push the Driver up to raise the left wing
  3. Push the Curb up to raise the right wing
  4. Push the Driver down to the lower left wing
  5. Push the Curb down to the lower right wing

What is the best way to load a Gull Wing?

Position the Truck: First, park the truck at your desired loading location and set the parking brakes to remain stationary.

Operate the Wings: Use the controls to raise the wings. Follow the steps under Bed Operation to lift the wings on both sides of the truck bed.

CAUTION: Check for overhead obstructions before operating.

Load Items: With the wings raised, use a forklift to load items from either side of the bed. This side-loading capability allows for easy access and efficient loading.

Prepare for Transport: After loading, lower the wings by pushing the “Down” button until they are fully secured. Remove the wheel chocks and disengage the PTO to prepare the truck for transport.

CAUTION: Make sure personnel and cargo are clear of the door area.

 

Following these steps, you can efficiently and safely load your Gull Wing truck.

What maintenance does a Gull Wing truck require?

 

Follow a preventative maintenance routine to keep your Ledwell Gull Wing truck in optimal condition. Regular cleaning, lubrication, and inspections prevent issues and extend the equipment’s lifespan.

 

Daily Maintenance:

Inspection: Conduct a pre-trip inspection to identify potential issues.

Cleaning: Keep the deck clean and dry to prevent debris build-up and corrosion.

Fluid Levels: Check and fill hydraulic and oil fluid levels; look for abnormal fluid loss.

PTO Inspection: Check the Power Take-Off for leaks, signs of high heat, and tighten bolts as needed.

 

Monthly Maintenance:

Greasing: Grease all zerks, particularly at pivot points.

Inspection: Inspect the truck’s components, check cylinders for leaks, inspect the wiring, airlines, and hydraulic lines, examine the truck bed and tires, and ensure the cylinder lock nut maintains secure contact.

 

Semi-Annual Maintenance:

Hydraulic Filters: Change hydraulic filters every six months.

Air Dryer: Inspect the air dryer to prevent over-saturation.

 

Annual Maintenance:

Hydraulic System Flush: Flush the hydraulic system to remove contaminants and ensure optimal performance.

Fluid Management: Drain and refill the hydraulic tank, check fluid levels, and replace the hydraulic air breather cap.

Lubrication: Regularly grease the zerks at the rear of the bed with GL2 marine-based grease.

How do you pair a wireless remote to equipment?

Check out our detailed guide to pair a wireless remote with your equipment. It provides comprehensive instructions and troubleshooting tips to ensure a smooth setup process. Our support team is always ready to assist if you have further questions.

Does Ledwell sell parts for their equipment?

Yes, we do. For a quote on parts for any Ledwell truck bodies or trailers, please reach out to our Parts Department or call 888-LEDWELL (888-533-9355).

 

Is a CDL required to operate a Gull Wing?

You need a CDL (commercial driver’s license) to drive any vehicle that weighs over 26,000 pounds. Depending on the items yohttps://ledwell.com/when-do-you-need-a-cdl/u’re transporting, a driver might need additional endorsements. Check the vehicle GVWR. Ensure vehicle and axle ratings have not been exceeded.

How often should I inspect the PTO?

The PTO should be checked during the pre-operation inspection. According to the Capscrew Marking and Torque Values Chart, bolts on the PTO should be tightened monthly.

Thank you for exploring Ledwell’s Gull Wing Truck FAQ Guide! Our goal is to ensure that you have all the knowledge you need to maximize the performance and longevity of your Gull Wing truck.

We hope this FAQ has been helpful. For further inquiries or detailed assistance, please contact our service department. Ledwell is committed to supporting you every step of the way. Happy trucking!

How to Apply Truck Safety Decals Like a Pro

dump truck decals
ledwell truck safety decals

Easily Apply Truck Safety Decals

Applying your decals is simple and effective. Check out our detailed guide for step-by-step instructions to ensure a flawless finish. With just a few common tools, such as scissors, a tape measure, and isopropyl alcohol, you’ll be equipped to apply your decals like a pro.

Decal Installation Tools Needed

  • Scissors
  • Paper Towels
  • Tape Measure
  • Plastic Applicator Squeegee
  • Isopropyl Alcohol
  • Warm Water or Common Household Cleaner

Things to Consider

Surface Texture: Our decals work best on smooth, non-porous surfaces like glass and metal. Due to our high-performance vinyl, they can last up to 8 years. Avoid rough surfaces.

Temperature: The ideal application temperature is between 60 and 74 degrees Fahrenheit. This is usually the average temperature of most businesses, but keep this in mind when applying decals in a garage or outdoors.

How To Apply Truck Safety Decals

1. Clean the surface thoroughly

Smooth, non-porous surfaces like glass or metal work best. Clean the area thoroughly, avoiding glass cleaner as it may leave a residue. Use isopropyl alcohol as a final cleaner to ensure no residue remains. Make sure the surface is dry.

2. Measure the area, and align your decal

Use a line of text as a reference point to ensure the decal is level.

3. Prepare the safety decal

Cut out the individual decal from the kit. Peel off the top half of the backing.

4. Apply the top half of the truck decal

Using a squeegee, press and apply the decal to the surface with a back-and-forth motion.

5. Apply the bottom half of the warning decal

Peel off the lower half of the backing. Press and apply the decal to the surface in the same back-and-forth motion.

6. Finish and admire your work!

Stand back and admire your work!Enjoy your beautifully applied decal! If you need further assistance, don’t hesitate to reach out to us. Ledwell experts are always here to help!

Ledwell Made Guarantee on all manufactured products

Ledwell Made Guarantee

We back every product with the Ledwell Made Guarantee.

When you become a Ledwell customer, one of the many services you can expect is express shipping. You don’t have to wait for parts. We manufacture more than 85% of our parts in-house and ship 99% within 24 hours of your request.

Contact Our Experts

A Guide to Filling and Spraying a Water Truck: How To Operate a Water Truck

In the world of operating water trucks, efficiency is the name of the game. Whether navigating construction sites or taming dusty race tracks, your Ledwell Water Truck is your trusty companion, ready to tackle any task. To ensure smooth operations and extend the lifespan of your equipment, follow these steps  for how to operate a water truck closely:

Step 1: Pre-Trip Inspection

Before hitting the road, conduct a thorough walk-around inspection of your water truck. Check the wheels and tires for any signs of wear and tear. Inspect the PTO for leaks and ensure a tight connection in the driveline. Tighten pump bolts and verify a slow drip at the packing. Attention to detail during this inspection will set the stage for a successful day.

Step 2: Filling the Tank

When it comes to filling the water tank, you have several options depending on your water source:

Fire Hydrant Fill:

Securely connect a hose to the tank’s rear pipe and attach the other end to a fire hydrant. Turn on the hydrant to begin filling, keeping an eye on the Road Limit gauge at the front of the tank to prevent overfilling.

Top Fill:

Open the manway lid at the top of the tank, if applicable, and correctly position the water source over the tank’s opening for filling.

Suction Hose Fill:

Close the butterfly valve on the suction side of the pump and attach the fill hose. Open the primer tank valve on the driver side to allow water to fill the system, releasing air through the bleeder valve. Engage the PTO, set the RPM, and monitor the tank’s filling progress. Once full, shut the primer tank valve. Remove the fill hose, replace the cap, and prepare for the next step.

Step 3: Initiating the Spray

With your tank filled and ready for action, it’s time to put your water truck to work:

Side Spray Activation:

Attach the side spray if needed and engage the PTO. Pull the necessary valves in the cab to activate the nozzles and drive as required while monitoring water levels. 

Front & Rear Spray Activation:

Engage the PTO and pull the necessary valves in the cab to activate the nozzles and drive as required while monitoring water levels. 

Hose Reel Mastery:

Engage the PTO and manually open the gate valve at the rear passenger side of the tank. Adjust the nozzle for precise spraying.

Exercise caution when closing spray valves at high engine RPMs to avoid mishaps. Disengage the PTO once the task is complete.

 

By mastering the operation of your Ledwell Water Truck, you’re not just completing a job—you’re ensuring the success and efficiency of every endeavor. So, gear up, follow these steps, and let your water truck shine.

How to Measure a Drive Line for Water Trucks

Navigating the complexities of a water truck drive line size might seem daunting, but fear not. We’re here to guide you through the process of how to measure a drive line with precision.

Step 1: Get Your Tape Measure Ready

Like the trucks they serve, drive lines come in various shapes and sizes. You’ll need to roll up your sleeves and take a few measurements to pinpoint the perfect fit for your water truck.

For the most accurate assessment, measuring from the pump yoke’s tip to the PTO yoke’s tip is crucial. This measurement serves as your North Star, guiding you toward your water truck’s correct replacement drive line.

Step 2: Consult the Experts

Armed with your precise measurement, it’s time to seek expert guidance. Contact your trusted Parts Team at Ledwell and provide them with your measurements to ensure you receive the correct drive line size.

Step 3: Installation Time

Once your new drive line arrives, it’s time to bid farewell to the old and usher in the new. Install your replacement drive line carefully, ensuring a snug fit and proper alignment for optimal performance.

Step 4: Test the Waters

With your new drive line in place, it’s time to test it. Take your water truck for a spin.

Measuring and replacing your water truck’s drive line doesn’t have to be daunting. You can confidently navigate this process of how to measure a drive line with a tape measure and a keen eye for detail.

So, go forth, measure away, and keep your water truck rolling smoothly for miles to come!

Winterize Your Water Truck: Essential Tips for Cold Weather Protection

Tips for cold weather protection - Winterize your water truck

Preparing your water truck for the colder months becomes crucial as winter approaches to prevent damage from freezing temperatures. Proper winterization safeguards your investment and ensures your equipment remains in top condition for the long haul. 

We will walk you through essential steps to effectively winterize your water truck, providing protection against freezing and maintaining optimal performance throughout the winter season.

Tips for cold weather protection - Winterize your water truck

Drain the System:

Begin winterization by thoroughly draining the water tank, pump, and all water lines. Ensure all drain valves and drain cocks are open to expel any residual water, paying close attention to low points where water might accumulate.

Check Seals and Gaskets:

Inspect all seals and gaskets for signs of wear or damage. Replace any worn or damaged seals to ensure a tight seal and prevent leaks, reducing the risk of water damage and corrosion.

Maintain Battery Health:

Cold temperatures can affect battery performance, so it’s essential to ensure your water truck’s battery is fully charged and in good condition to maintain optimal performance during winter.

Regular Maintenance Checks:

Throughout the winter season, perform regular maintenance checks on your water truck. Inspect for signs of freezing, corrosion, or damage, and address any issues promptly to prevent further damage and ensure reliable performance when warmer weather returns.

Winterizing your water truck protects your investment and maintains optimal performance during the colder months. By following these essential tips, you can ensure your water truck remains in top condition and ready for use when needed. Don’t wait until it’s too late—take proactive steps to winterize your water truck today and enjoy peace of mind throughout the winter season.

Pump Maintenance Made Easy

Keeping a keen eye (and ear) on your equipment pump’s performance is crucial to continue running smoothly. Here’s a simple guide to help you maintain your pump maintenance effectively:

Pump Maintenance Observation Checklist:

 

Vibration:

While all machines produce some vibration, excessive vibration can shorten your pump’s lifespan.

If you notice excessive vibration, stop operation immediately, identify the cause, and fix it.

 

Noise:

Listen closely for unusual sounds, especially when the unit is under load.

Identify the cause of the noise and take corrective action promptly.

 

Operating Temperature:

Expect the pump bracket to be warm during operation (up to 150°F is normal).

If the temperature is excessively high, stop the operation, find the cause, and correct it.

Keep an eye on bearing temperatures, especially after packing; excessively hot bearings may need replacement.

The pump should run at the temperature of the water it’s pumping.

 

Stuffing Box:

Check that the stuffing box and gland are not overheating during operation.

If heating is detected, adjust gland nuts evenly until water leaks in droplet form – 40 to 60 drops per minute.

Periodically verify cool operation and adjust gland nuts, as necessary, for proper lubrication.

Ledwell Water Tank on Ford F750

Packing a Water Pump:

 

Starting a New Pump:

Before starting the pump for the first time, loosen and retighten gland nuts finger-tight.

Allow the packing to leak liberally initially, then gradually tighten gland nuts until leakage is 40 to 60 drops per minute.

 

Repacking:

Follow illustrations for proper repacking procedures.

Ensure adequate drainage in cold/wet weather to prevent freezing damage.

Provide shelter for the unit if possible and ensure proper ventilation.

Consider using a space heater to prevent condensation and corrosion in severe weather conditions.

Packing Replacement Procedure:

 

Removal:

Unfasten the hardware holding the Packing Gland in place and slide it back on the shaft.

Remove packing rings using commercially available Packing Hooks.

Remove any remaining rings, including metallic ones, in the same manner.

 

Installation:

Clean the shaft sleeve and Packing Gland before installing new rings.

Inspect the shaft sleeve for wear and replace if necessary.

Install new packing rings over the shaft sleeve, rotating each ring joint 90 degrees during installation.

Gently and evenly tighten gland nuts to seat the rings without over-tightening.

Start the pump and allow the packing to leak initially.

Gradually tighten gland nuts until leakage is 40 to 60 drops per minute.

With these simple pump maintenance steps, you can ensure your pump operates smoothly and efficiently, keeping your business running without a hitch.